This program delves into the planning, implementation and maintenance
of
techniques and programs to help reduce costs, and determine machine &
process capabilities.
We study the various charting methods for data collection, plotting and
interpretation, and determination of appropriate corrective action to improve
those processes and increase productivity.
Planning - product & process
Basic steps in establishing control
Training your people
Records & reports
Pareto Analysis
Cause & Effect diagrams
Responsibility for control - operator or inspector
Analysis of Process Capability
Collecting, plotting and analyzing the data
Calculating average (X bar) and range (R)
Standard Deviation & 6 sigma limits
Charting for attributes using accept/reject criteria
Charts for defectives (p & np charts)
Charts for defects ( c & u charts)
Short run SPC
Precontrol
GR&R studies
One comment often heard in industry is "SPC
won't do us any good.
Our runs are too short."
This seminar reviews conventional SPC techniques and discusses how
SPC can improve productivity and reduce total manufacturing costs in
your short run environment. The emphasis is on techniques designed for
short production runs and batch processes. Process capability measurements
will be explored along with other statistical tools.
Elements studied will be:
Introduction to SPC
Relationship of conventional SPC
techniques and short run SPC
Basic Statistical Techniques
Data Collection
Variables charting
Attribute charting
Chart interpretation
Measuring capability
Process Improvement
GR&R Studies
One popular tool available to industry today in their quest for
maintaining stable
processes is Precontrol. Precontrol provides the operator with an easy-to-use
and easy-to-understand method of tracking their process.
Just a few years ago, the ratio of control chart users to precontrol
practitioners
was 99:1, now that ratio has changed to 85:15 and growing. Major companies
such as Ford Motor Corp. are now accepting precontrol as a viable process
control tool.
The advantages of precontrol over more traditional control charts will
be discussed.
We work through the four easy steps in precontrol implementation and learn when
and how to apply precontrol techniques.
01/05/03